| Revision as of 12:29, 18 September 2014 editSmokefoot (talk | contribs)Autopatrolled, Extended confirmed users, Pending changes reviewers, Rollbackers74,236 edits initial merge,← Previous edit | Revision as of 17:51, 18 September 2014 edit undoSmokefoot (talk | contribs)Autopatrolled, Extended confirmed users, Pending changes reviewers, Rollbackers74,236 edits expand on the method, with a secondary ref (Ullmann's)Next edit → | ||
| Line 1: | Line 1: | ||
| '''Boriding''', also called '''boronizing''', is the process by which ] is introduced to a ] or ]. It is a type of ] also called case hardening. In this process ] atoms are diffused into the surface of a metal component. |
'''Boriding''', also called '''boronizing''', is the process by which ] is introduced to a ] or ]. It is a type of ], also called case hardening. In this process ] atoms are diffused into the surface of a metal component. The resulting surface contains metal ]s, such as iron boride, nickel boride, and cobalt borides, As pure materials, these borides have extremely high hardness and wear resistance. Their favorable properties are manifested even when they are a small fraction of the bulk solid. Boronized metal parts are extremely wear resistant and will often last two to five times longer than components treated with conventional ]s such as hardening, carburizing, nitriding, nitrocarburizing or induction hardening. Most borided steel surfaces will have iron boride layer hardnesses ranging from 1200-1600 HV. Nickel-based ]s such as ] and Hastalloys will typically have nickel boride layer hardnesses of 1700-2300 HV. Boride layer depths can range from .001" to .015" inch depending on base material selection and treatment.<ref name=Ullmann>Helmut Kunst, Brigitte Haase, James C. Malloy, Klaus Wittel, Montia C. Nestler, Andrew R. Nicoll, Ulrich Erning and Gerhard Rauscher "Metals, Surface Treatment" in Ullmann's Encyclopedia of Industrial Chemistry, 2006, Wiley-VCH, Weinheim. {{DOI|10.1002/14356007.a16_403.pub2}}</ref> | ||
| == Methods == | |||
| ⚫ | It is often used on ], but is applicable to a variety of alloys and ] materials.<ref>http://www.bodycote.com/services/heat-treatment/case-hardening-with-subsequent-hardening-operation/boriding.aspx</ref><ref>https://www1.eere.energy.gov/manufacturing/intensiveprocesses/pdfs/ultra-fast_boriding.pdf</ref> | ||
| Boriding can be achieved in several ways, but commonly the metal piece is packed with a boriding mixture and heated ca. 900 °C. Typical boriding mixture consists of ] powder diluted with other refractory materials such as ] or silicon carbide]]. Potassium ] (KBF<sub>4</sub>) is used as a flux. The process converts some of the Fe to iron boride (FeB), which is concentrated near the surface, and diiron boride (Fe2B).<ref name=Ullmann/> | |||
| == |
===Materials=== | ||
| ⚫ | It is often used on ], but is applicable to a variety of alloys and ] materials.<ref>http://www.bodycote.com/services/heat-treatment/case-hardening-with-subsequent-hardening-operation/boriding.aspx</ref><ref>https://www1.eere.energy.gov/manufacturing/intensiveprocesses/pdfs/ultra-fast_boriding.pdf</ref> A wide range of materials suitable for treatment including plain carbon steels, alloy steels, tool steels, nickel-based super alloys, cobalt alloys, and stellite. The following materials not compatible with boronizing: stainless steels, nitrogen, aluminum or silicon containing grades. | ||
| * Extremely high wear resistance | |||
| * High hardness (1300-2000HV is possible) | |||
| * Resistance to high temperatures with no adverse effects up to 1200F temperature | |||
| * Increased corrosion resistance to acids | |||
| * Reduced coefficient of friction | |||
| * Increased galling / cold-welding resistance | |||
| * Possible to combine with other heat treatments such as carburizing, hardening or induction hardening to create deeper wear layers or high core hardness. | |||
| ===Properties conferred=== | |||
| == Materials compatible with boronizing == | |||
| Borodizing gives the material the following desirable properties: wear resistance, improved hardness (1300-2000HV is possible), thermal stability, resistance to ] by acids, reduced coefficient of friction, and increased galling/cold-welding resistance.It is possible to combine with other heat treatments such as carburizing, hardening or induction hardening to create deeper wear layers or high core hardness. | |||
| A wide range of materials suitable for treatment including plain carbon steels, alloy steels, tool steels, nickel-based super alloys, cobalt alloys, and stellite. | |||
| The following materials not compatible with boronizing: stainless steels, nitrogen, aluminum or silicon containing grades. | |||
| == Applications for borided components == | == Applications for borided components == | ||
| Line 32: | Line 25: | ||
| * Tools and dies | * Tools and dies | ||
| * Aluminum extrusion dies | * Aluminum extrusion dies | ||
| * Aluminum |
* Aluminum die-casting shot sleeves | ||
| * Coring tines for turf management | * Coring tines for turf management | ||
| * Steam turbine components | * Steam turbine components | ||
Revision as of 17:51, 18 September 2014
Boriding, also called boronizing, is the process by which boron is introduced to a metal or alloy. It is a type of surface hardening, also called case hardening. In this process boron atoms are diffused into the surface of a metal component. The resulting surface contains metal borides, such as iron boride, nickel boride, and cobalt borides, As pure materials, these borides have extremely high hardness and wear resistance. Their favorable properties are manifested even when they are a small fraction of the bulk solid. Boronized metal parts are extremely wear resistant and will often last two to five times longer than components treated with conventional heat treatments such as hardening, carburizing, nitriding, nitrocarburizing or induction hardening. Most borided steel surfaces will have iron boride layer hardnesses ranging from 1200-1600 HV. Nickel-based superalloys such as Inconel and Hastalloys will typically have nickel boride layer hardnesses of 1700-2300 HV. Boride layer depths can range from .001" to .015" inch depending on base material selection and treatment.
Methods
Boriding can be achieved in several ways, but commonly the metal piece is packed with a boriding mixture and heated ca. 900 °C. Typical boriding mixture consists of boron carbide powder diluted with other refractory materials such as alumina or silicon carbide]]. Potassium tetrafluoroborate (KBF4) is used as a flux. The process converts some of the Fe to iron boride (FeB), which is concentrated near the surface, and diiron boride (Fe2B).
Materials
It is often used on steel, but is applicable to a variety of alloys and cermet materials. A wide range of materials suitable for treatment including plain carbon steels, alloy steels, tool steels, nickel-based super alloys, cobalt alloys, and stellite. The following materials not compatible with boronizing: stainless steels, nitrogen, aluminum or silicon containing grades.
Properties conferred
Borodizing gives the material the following desirable properties: wear resistance, improved hardness (1300-2000HV is possible), thermal stability, resistance to corrosion by acids, reduced coefficient of friction, and increased galling/cold-welding resistance.It is possible to combine with other heat treatments such as carburizing, hardening or induction hardening to create deeper wear layers or high core hardness.
Applications for borided components
- High wear agricultural machinery components
- Ground engaging tooling
- Oil field drilling tools
- Ball valves for severe service
- High wear pumps
- Gears
- Valves
- Thread guides
- Coffee grinding disks
- Burner nozzles
- Plastic injection molding components
- Tools and dies
- Aluminum extrusion dies
- Aluminum die-casting shot sleeves
- Coring tines for turf management
- Steam turbine components
- Glass cutting and forming tools and dies
- Any steel components that wear quickly due to abrasion or adhesive wear and require frequent replacement
References
- ^ Helmut Kunst, Brigitte Haase, James C. Malloy, Klaus Wittel, Montia C. Nestler, Andrew R. Nicoll, Ulrich Erning and Gerhard Rauscher "Metals, Surface Treatment" in Ullmann's Encyclopedia of Industrial Chemistry, 2006, Wiley-VCH, Weinheim. doi:10.1002/14356007.a16_403.pub2
- http://www.bodycote.com/services/heat-treatment/case-hardening-with-subsequent-hardening-operation/boriding.aspx
- https://www1.eere.energy.gov/manufacturing/intensiveprocesses/pdfs/ultra-fast_boriding.pdf
See also
- http://bluewaterthermal.com/boronizing/
- http://www.asminternational.org/portal/site/www/AsmStore/ProductDetails/?vgnextoid=121b7e0e64e18110VgnVCM100000701e010aRCRD
- http://www.bortec.de/en/boronizing
- Matuschka, Alfred (1980). Boronizing. Hanser. ISBN 9783446131767.
 | This chemistry-related article is a stub. You can help Misplaced Pages by expanding it. |