Ludington Pumped Storage Power Plant

Dam in Ludington, Michigan

Ludington Pumped Storage Plant

Location of Ludington Pumped Storage Plant in Michigan
Country	United States
Location	Ludington, Michigan
Coordinates	43°53′37″N 86°26′43″W / 43.89361°N 86.44528°W / 43.89361; -86.44528
Purpose	Power
Status	Operational
Construction began	July 1968
Opening date	1973
Construction cost	$327 million (1973)
Owner(s)	Consumers Energy (51%) Detroit Edison (49%)
Upper dam and spillways
Type of dam	Embankment dam
Height (foundation)	103 feet (31 m)
Length	6 miles (9.7 km)
Width (crest)	21 feet (6.4 m)
Upper reservoir
Total capacity	82,860 acre-feet (102,210,000 m)
Active capacity	52,171 acre-feet (64,352,000 m)
Inactive capacity	30,689 acre-feet (37,854,000 m)
Surface area	842 acres (341 ha)
Maximum length	2.5 miles (4.0 km)
Maximum width	1 mile (1.6 km)
Maximum water depth	110 feet (34 m)
Lower reservoir
Creates	Lake Michigan
Total capacity	1,180 cubic miles (4,900 km)
Surface area	22,404 square miles (58,030 km)
Maximum length	307 miles (494 km)
Maximum width	118 miles (190 km)
Normal elevation	577 feet (176 m)
Power Station
Coordinates	43°53′37″N 86°26′43″W / 43.89361°N 86.44528°W / 43.89361; -86.44528
Commission date	1973
Type	Pumped-storage
Hydraulic head	363 feet (111 m)
Pump-generators	6 × 362 MW (455 MVA) Francis pump-turbines
Installed capacity	2,172 MW
Overall efficiency	70%
Storage capacity	9 hours (19,548 MWh)
2016 generation	-752 GW·h

The Ludington Pumped Storage Plant is a hydroelectric plant and reservoir in Ludington, Michigan. It was built between 1969 and 1973 at a cost of $315 million and is owned jointly by Consumers Energy and DTE Energy and operated by Consumers Energy. At the time of its construction, it was the largest pumped storage hydroelectric facility in the world.

Characteristics

It consists of a reservoir 110 feet (34 m) deep, 2.5 miles (4.0 km) long, and one mile (1.6 km) wide which holds 27 billion US gallons (100 Gl) or 82859 acre-feet of water. The 1.3-square-mile (3.4 km) reservoir is located on the banks of Lake Michigan. Because impervious bedrock is more than 800 feet (240 m) below the reservoir, the builders had to line the reservoir with a layer of asphalt and clay to prevent water seeping into the ground.

The power plant consists of six reversible turbines that can each generate 312 megawatts of electricity for a total output of 1,872 megawatts. Water is delivered from the upper reservoir to the turbines by six penstocks each 1,100 feet (340 m) long that taper from 28 to 24 feet (8.5 to 7.3 m) in diameter.

At night, during low demand for electricity, the turbines run in reverse to pump water 363 feet (111 m) uphill from Lake Michigan into the reservoir. The plant takes advantage of the natural steep sand dune landform of eastern Lake Michigan. During periods of peak demand water is released to generate power. Electrical generation can begin within two minutes with peak electric output of 1872 MW achieved in under 30 minutes. Maximum water flow is over 33 million US gallons (120,000 m) per minute.

This process was designed to level the load of nearby nuclear power plants on the grid. It also replaces the need to build natural gas peak power plants used only during high demand. The Ludington Pumped Storage plant is connected to six 345-kV Transmission lines, all owned and maintained by METC, a subsidiary of ITC Holdings.

The project was given the 1973 award for "Outstanding Civil Engineering Achievement" by the American Society of Civil Engineers.

Upgrade

Consumers Energy discussed plans in 2008 to extend the life of the facility and upgrade the pumps to increase efficiency by up to 9%. Consumers Energy also planned to tap the wind power resources along the eastern Lake Michigan shore with wind farms. Because wind is an intermittent power source and may inconveniently deliver large amounts of power during periods of low electric demand, pumped storage facilities are desirable to have on the same grid with large-scale wind farms. The available pumped storage capacity, along with the wind characteristics, partly determine the maximum contribution wind power can make to the overall electricity use in a region.

Consumers Energy and Detroit Edison announced an $800 million upgrade on February 7, 2011. The six-year project would begin in 2013 and extend the plant's life by at least forty years and upgrade the generating capacity from 1,872 megawatts to 2,172 megawatts. Plans for the upgrade include replacing all six of the plant's turbines, which would increase the plant's total generating capacity by 15 percent, and efficiency by 5 percent. Upon completion, the plant will produce enough power for a community of 1.65 million (a quarter million increase). As of August 2020, five of the six turbines had been successfully replaced; the project was expected to be completed in May or June 2021. However claims of defective parts and timeline overruns led Consumers Power and Detroit Edison to sue the project contractor, Toshiba America in April 2022.

References

"Ludington Pumped Storage Upgrade & Overhaul" (PDF). Archived from the original (PDF) on December 5, 2017. Retrieved December 4, 2017.
Browning, Edgar A. (January 29, 2017). "Looking Back: Ludington Pumped Storage Power Plant". Construction Equipment Guide (Northeast ed.). Retrieved December 4, 2017.
Maclam, Doug (October 1, 2015). "Ludington Pumped Storage Plant Increases Efficiency to Provide Greater Grid Support". Power Magazine. Retrieved December 4, 2017.
McCluskey, Michael (September 24, 2018). "Michigan utilities upgrade pumped storage plant ahead of renewable push". Energy News Network. Retrieved January 30, 2020.
Ray, Matthew; Toro, Keith; Kaneda, Hironari; Hyuga, Takeshi (November 11, 2016). "Major Overhaul Boosts Performance at Ludington Pumped-Storage Plant". Hydro Review. Retrieved December 4, 2017.
"Overhaul at Ludington - International Water Power". Water Power Magazine. International Water Power & Dam Construction. January 4, 2012. Retrieved December 4, 2017.
"Ludington Pumped Storage". Consumers Energy. Archived from the original on October 23, 2013.
"Past Outstanding Civil Engineering Achievement Awards". American Society of Civil Engineers. Archived from the original on October 10, 2008.
^ Alexander, Dave (April 12, 2008). "Shoreline generates interest in power". The Muskegon Chronicle. Retrieved October 3, 2008.
"Consumers Energy, Detroit Edison announce $800 million upgrade of Ludington Pumped Storage Facility". Ludington Daily News. February 7, 2011. Retrieved February 8, 2011.
"Ludington Pumped Storage Plant Recognized for 40 Years of Service to Customers And Michigan" (Press release) – via PR Newswire.
Lloyd, Eric (August 11, 2020). "Ludington Pumped Storage Facility Close to Finishing Massive Upgrade". 9and10news.com. Retrieved December 10, 2020.
Bossick, David (October 29, 2020). "Turbine upgrade project delayed at Ludington Pumped Storage Plant". Ludington Daily News. Retrieved December 10, 2020.
Blaskowitz, Andy (April 22, 2022). "Consumers, DTE sue contractor over 'defective work,' project delays in $500M Ludington pumped storage plant upgrade". mibiz.

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