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The Mate-Demate Device was a specialized gantry crane designed to lift a Space Shuttle orbiter onto and off the back of a Shuttle Carrier Aircraft (SCA). Two Mate-Demate Devices were built, one at the Armstrong Flight Research Center in California, the other at the Kennedy Space Center in Florida. A third Orbiter Lifting Fixture was to serve a similar function at the Vandenberg Air Force Base, the proposed West Coast launch location for the Shuttle. It was later moved to Palmdale to support the plant where the Shuttle was built and refurbished. A portable sling was also built to support mate-demate operations away from the primary locations.

Armstrong Flight Research Center

The first Mate-Demate Device was located at NASA's Armstrong Flight Research Center on Edwards Air Force Base, California. Construction of the MDD was completed in late 1976. It was first used during operations with the prototype Space Shuttle Enterprise during the five Approach and Landing Tests in 1977.

During the Shuttle program, the Shuttle Landing Facility airport at the Kennedy Space Center in Florida was the primary landing site for orbiters. However, the longer runways at Edwards were used for 11 of the first 12 missions and would be used for a total of 54 of the 135 shuttle missions. This MDD would be used to hoist an orbiter onto a Shuttle Carrier Aircraft for the flight back to Florida.

The MDD in California consisted of two 100-foot (30 m) towers with stationary work platforms every 20 feet (6.1 m) up to the 80-foot (24 m) level. A horizontal structure was mounted at the 80-foot (24 m) level between the two towers. The horizontal unit cantilevers out 70 feet (21 m) from the main tower units. It controlled and guided a large lift beam that attached to the orbiters to raise and lower them.

Three large hoists were then used simultaneously to raise and lower the lift beam. Two of the hoists are connected to the portion of the lift beam that attaches to the rear of the orbiter, and one is attached to the portion of the beam that attaches to the front. Each hoist had a 100,000-pound (45,000 kg) lift capability. Operating together, the total lifting capacity of the three units is 240,000 pounds (110,000 kg). Two access platforms for servicing specialists could descend from the cantilevered section to the sides of the orbiter.

Connell Associates of Coral Gables, Florida, designed the MDD. It was constructed in 1976 by the George A. Fuller Company of Chicago, Illinois, at a cost of US$1,700,000 (equivalent to $9,102,456 in 2023). The California MDD was dismantled in 2014 by Pantano Demolition of Manteca, California, at a cost of US$178,000 (equivalent to $229,093 in 2023).

Kennedy Space Center

A similar but slightly less complex Mate-Demate Device was located at the Shuttle Landing Facility airport at the Kennedy Space Center (KSC) in Florida. The MDD was located just off the southeast end of the runway. Its primary use was unloading the orbiter after its cross-country flight from Edwards.

Like its sibling in California, the MDD in Florida consisted of two 100-foot (30 m) towers equipped with hoists, adapters and movable platforms for access to certain orbiter components and equipment. The KSC MDD's hoists had a total lifting capacity of 230,000 pounds (100,000 kg), slightly less than the California version.

The contract to build the KSC MDD was awarded during the first quarter of calendar year 1977 and it was completed in June 1978. The first use of the KSC MDD was on 19 October 1978 when the Space Shuttle Pathfinder was lifted for a fit-check. The first operational shuttle to use the KSC MDD was the Space Shuttle Columbia which was lifted up in March 1979 at the end of its delivery flight. When it was first built, the top KSC MDD was the location of the first air traffic control tower for the Shuttle Landing Facility. The KSC MDD was demolished in 2014.

Orbiter Lifting Fixture

Orbiter Lifting Fixture was a scaled-down version of the MDD planned for use exclusively at Vandenberg Air Force Base in California. It was first used by Space Shuttle Discovery during a fit-check during its initial delivery flight in November 1983 and was used to unload and load Space Shuttle Enterprise for pad fit checks at Vandenberg Space Launch Complex 6 in 1984 and 1985. Shuttle flights from the West Coast were canceled following the 1986 Space Shuttle Challenger disaster.

The Orbiter Lifting Fixture was relocated to United States Air Force Plant 42 where the orbiters were built in Palmdale, California, before the delivery of the Space Shuttle Endeavour in 1991. Previously, the orbiters were trucked to the MDD at the Armstrong Flight Research Center at Edwards Air Force Base, about 36 miles (58 km) away, which took about 10 hours. The Orbiter Lifting Fixture was dismantled in 2008.

Mobile sling

On the rare occasions when an orbiter needed to be loaded or unloaded at a location where a permanent lifting device was not available, NASA had a special sling that could be attached to the orbiter, allowing it to be lifted by cranes. Typically, a smaller crane supported the front end of the sling, while a larger crane supported the rear. To compensate for the absence of the stabilizing structure normally provided by the MDD, an arrangement of wire ropes, masts, and winches would be set up to provide stability for the suspended Orbiter/Sling combination.

The mobile sling was used multiple times early in the Shuttle program during the late 1970s and mid-1980s to transport Space Shuttle Enterprise for display at various locations around the world. It was also used to load Space Shuttle Columbia onto an SCA when it landed at White Sands in New Mexico at the end of STS-3 in 1982.

The sling went unused between the mid-1980s and 2012, on standby to transport the shuttle in the case that it landed at one of its backup landing sites other than Edwards. The sling saw heavy use in 2012 to transport Discovery, Endeavour and Enterprise to museums at the conclusion of the Shuttle program.

References

 This article incorporates public domain material from websites or documents of the National Aeronautics and Space Administration.

1. ^ "Shuttle Mate-Demate Device Fact Sheet". Armstrong Flight Research Center. 14 August 2014. Archived from the original on 14 December 2014. Retrieved 12 December 2014.
2. Levine, Jay (28 August 2014). "An Era Ends, but Another Begins at NASA Armstrong". Armstrong Flight Research Center. Archived from the original on 14 December 2014. Retrieved 12 December 2014.
3. ^ Liston, Elaine; Elliot, Dawn (1 May 2003). "Paper Session II-A - History of the Shuttle Landing Facility at Kennedy Space Center". The Space Congress Proceedings. 4 – via Embry-Riddle Aeronautical University Scholarly Commons.
4. ^ Granath, Bob (4 February 2015). "Iconic Space Shuttle Era Facility Demolished". Kennedy Space Center. Archived from the original on 8 February 2015. Retrieved 22 July 2024.
5. ^ Uri, John (16 October 2023). "40 Years Ago: Space Shuttle Discovery Makes its Public Debut". Johnson Space Center. Retrieved 22 July 2024.
6. ^ "Orbiter Mate and Demate to the Shuttle Carrier Aircraft (SCA) at Display Sites" (PDF). NASA. 1 May 2012. Archived from the original (PDF) on 17 February 2013. Retrieved 22 July 2024.
7. Siceloff, Steven (4 August 2011). "Teams Practice Lifting Shuttles at Airports". Kennedy Space Center. Archived from the original on 4 February 2023. Retrieved 16 November 2011.

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