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Siemens Nexas
Refurbished Siemens Nexas 717M-2509T-718M arriving at Flinders Street station, April 2024
Refurbished interior
In service	2003–present
Manufacturer	Siemens Transportation Systems
Built at	Vienna, Austria
Family name	Modular Metro
Constructed	2002–2005
Entered service	3 April 2003
Number built	216 carriages (72 sets)
Number in service	216 carriages (72 sets)
Formation	3-car sets (M–T–M)
Fleet numbers	701M–844M (driving motors) 2501T–2572T (trailers)
Capacity	Until 2016: 264 seated per 3-car set Since 2016: 216 seated per 3-car set
Operators	Metro Trains Melbourne
Lines served	Frankston Werribee Williamstown Flemington Racecourse Craigieburn Upfield Sunbury Sandringham
Specifications
Car body construction	Stainless steel single deck
Train length	71.91 m (235 ft 11+1⁄8 in)
Car length	M: 24.07 m (78 ft 11+5⁄8 in) T: 23.77 m (77 ft 11+13⁄16 in)
Width	2.95 m (9 ft 8+1⁄8 in)
Height	4,141 mm (13 ft 7+1⁄16 in)
Floor height	1.23 m (4 ft 7⁄16 in)
Doors	Twin-leaf plug, 2 × 2 per car
Wheel diameter	850–770 mm (33–30 in) (new–worn)
Wheelbase	2.6 m (8 ft 6 in)
Maximum speed	147 km/h (91 mph) (design) 115 km/h (71 mph) (service)
Weight	41.5 t (40.8 long tons; 45.7 short tons) (driving motors, tare) 37.8 t (37.2 long tons; 41.7 short tons) (trailers, tare)
Axle load	18.5 t (18.2 long tons; 20.4 short tons)
Traction system	Siemens IGBT–VVVF
Traction motors	8 × Siemens 3-phase AC induction motor
Acceleration	1.2 m/s (3.9 ft/s) (design) 1 m/s (3.3 ft/s) (service)
Deceleration	1 m/s (3.3 ft/s) (service) 1.3 m/s (4.3 ft/s) (emergency)
Electric system(s)	1,500 V DC (nominal) from overhead catenary
Current collector(s)	Pantograph
UIC classification	Bo′Bo′+2′2′+Bo′Bo′
Bogies	SF 5000 E TDG (powered), SF 5000 LDG (trailer)
Minimum turning radius	118 m (387 ft 2 in)
Coupling system	Dellner
Track gauge	1,600 mm (5 ft 3 in) broad gauge

The Siemens Nexas is a class of electric multiple units manufactured by Siemens Transportation Systems for the suburban railway network of Melbourne, Australia between 2002 and 2005. The design of the trains was based on the Siemens Modular Metro.

History

In March 2000, M>Train ordered 62 Siemens Nexas trains to fulfill a franchise commitment to replace its fleet of Hitachi trains.

The original order was for 62 3-car sets, with an option for an additional ten 3-car sets. In December 2002 just before the first was delivered, National Express handed the M>Train franchise back to the Government of Victoria, thus the first Siemens Nexas trains were delivered to the government. All passed to Connex Melbourne in April 2004. The option for ten additional trains was exercised in August 2005, with the last of these delivered in January 2006.

Siemens Rail Services was contracted to provide maintenance of the trains for a period of 15 years (subject to refranchising) at Newport Workshops. With the refranchising of the network to Metro Trains Melbourne in 2009, this maintenance arrangement was retained for an initial three-year period.

They first entered service on 3 April 2003 with the last delivered in January 2006.

Braking problems

In late 2006, the trains suffered a number of braking problems while in service. 14 trains overshot platforms in the space of three days. The units involved in the overshoots were withdrawn from service for checks, and instructions were issued to drivers to minimise further occurrences. By mid-January 2007, a total of 24 three-carriage trains had been impounded for testing, following 20 further incidents of over-running stations since 22 December 2006.

On 13 January 2007, Connex stopped running the Siemens Nexas trains as 3-car sets until the braking problem was resolved, with the result that all services (including at evenings and weekends) were operated by 6-car trains. On 29 January 2007, Connex cancelled 37 peak-period services until further notice, due to the shortage of operational trains.

By 1 February 2007, 38 three-car sets had been withdrawn due to continuing braking failures, meaning that more than half of the Siemens Nexas fleet (about 10% of the total fleet) was out of revenue service. Amidst the media reporting an escalating problem with the risk of the entire fleet potentially having to be suspended, Siemens issued a statement on 31 January 2008 saying that they believed there had been no evidence during investigations that would require the entire fleet of trains being withdrawn from service. In an effort to replicate the brake fault, testing of affected trains was carried out on the Werribee line between Newport and Laverton, with soapy water sprayed onto the rails to increase the amount of wheel slip experienced. The entire fleet was eventually returned to service, although they were not to be run as single (3 car) units.

In December 2008, train operator Connex commenced proceedings in the Supreme Court to claim damages from Siemens. Connex claimed Siemens provided trains with a braking system that was "defective, faulty and inadequate", the trains being "not fit for their purpose" and were not of "merchantable quality".

In March 2009, it was reported that three Siemens Nexas trains had been impounded due to new braking incidents in the week prior.

By December 2010, sanding equipment had been trialled on set 773M-2537T-774M in order to improve the braking performance of the trains, and, by February 2011, a number of trains had also been fitted with the equipment. The sand boxes were fitted to the middle two bogies of each 3-car set.

In June 2011, installation of sanding equipment was completed across the entire fleet, and speed restrictions on all Siemens Nexas trains were lifted.

In September 2011, the Office of the Chief Investigator, Transport Safety, found that "the relatively high frequency of overruns involving Nexas trains was neither the result of individual train defects nor any deficiency in train maintenance".

Design and construction

The bodies of the Siemens Modular Metro trains evolved from the 1993 DT2 Series used in the Nuremberg U-Bahn whose design in turn came from production of the A Series built for the nearby Munich U-Bahn.

The version of Siemens metro train designed for Melbourne included several attributes similar to existing Melbourne suburban electric trains such as being single-deck and operating in M-T-M (motor-trailer-motor) sets of three carriages, where the motor cars each have an overhead pantograph, and two of these 3-car sets are generally coupled together to form a 6-carriage train when run in revenue service, though a single set may be run when demand does not merit a full train.

All were built by Siemens Transportation Systems, Vienna, with the final fitout completed at Newport Workshops.

There are several notable differences between the Siemens Nexas trains and other trains which operate in Melbourne. These include:

• 2+2 seating. All other trains had 2+3 seating, however X'Trapolis 100 trains ordered as part of the 2008 Victorian Government Transport Plans have the same 2+2 seating configuration, and existing X'Trapolis trains had their seats modified to a 2+2 configuration as part of the franchise agreement.
• Two doors per carriage per side. Being significantly wider they were theorised to be slightly more efficient in loading and unloading passengers, although this is disputed by some sources, who believe the fewer doors lead to longer platform dwell times compared to the three smaller doors in other Melbourne trains.
• Plug-type doors – hinged outward and slide along the outside of the vehicle when opening.
• Extreme smooth, vertical walls.
• Open articulation. Passengers can freely move from carriage to carriage, within a 3-carriage set, without opening doors, the first such train with this configuration in Melbourne.

The Siemens Nexas trains are fitted with a Passenger information system produced by the German firm Annax. The system does not announce service details at the commencement of a journey, express running or the end of services.

In June 2008, Connex started a program to replace the seat coverings in a number of Siemens Nexas trains, using the same type of fabric as used in the X'Trapolis 100 trains, Metro Trains Melbourne has since put in new seating fabric displaying various stations around the network, to almost half the fleet.

Refurbishment

In 2016, Metro Trains Melbourne began refurbishing the interior carriages of Siemens Nexas trains. All windguards and glass screens were removed from the doorways and replaced with a smaller vertical handrail (except where wheelchair access is required), a number of seats removed near the doors and extra vertical and horizontal handrails fitted to improve comfort and capacity. A cleaning program occurred at the same time, which included fitting new seat pads and covers, re-painting walls and applying anti-graffiti film to the windows. As of August 2017, the entire fleet had been refurbished. A similar refurbishment has been completed on the older Comeng trains. In 2019, Metro Trains Melbourne began to replace the Gangway systems. The new Hübner System has at the floor an articulated bridge system instead of the plate system. Also the sound insulation and the behavior of the bellows system has been improved.

In August 2022, Metro Trains Melbourne completed a mid-life refurbishment on two 3-car sets in the fleet, thus comprising one full six-car set (747M-2524T-748M and 809M-2555T-810M). The two coupled sets were first documented running on 22 August 2022. The refurbishment included an updated passenger information system; overhauling the display and the station announcements. Other improvements include updated CCTV, improved lighting, PA upgrades and a brand new interface for emergency driver communication.

In early 2024, the Siemens Nexas fleet began to receive a refurbished interior, with the old blue seat fabric replaced with the current PTV design. It also includes an improved emergency intercom system, a wheelchair assistance button, and additional grab poles. In a separate project, they had new dynamic information displays added, similar to the Stage 3 Comeng, showing the next few stops and the line colour.

Liveries

The Siemens Nexas trains have a stainless steel body, and were seen in a number of different liveries in their early years, owing to the changes in ownership that have occurred while the trains were entering service.

The trains were originally delivered with M>Train blue and green stripes on the side, and the M>Train 'swirl' on the front fairing. Later deliveries entering service in bare metal on the sides, and white front fairings with a green and yellow striped bar. On entering Connex Melbourne ownership, blue and yellow stripes were progressively added to the side of all trains, and front fairings were repainted yellow with the blue Connex logo.

After Metro Trains Melbourne took over the operation of the suburban network in November 2009, the Connex logo on all trains was covered over as a temporary measure, with all sets progressively being repainted into Metro livery, a process completed in March 2010.

In December 2022, Siemens Nexas train 741M-2521T-742M first received the PTV/2022 livery on Siemens Nexas Fleet, featuring removal of company branding, and yellow door outlines (now matching the new HCMT fleet). From early 2024, the rest of the Siemens Nexas Fleet began to receive the new livery.

References

1. ^ "WTT Network Configuration: Metro Rolling Stock" (PDF). Metro Trains Document Portal. Archived from the original on 21 September 2022. Retrieved 21 August 2024.
2. "Metro System, Three-Car Units, Melbourne, Australia". Siemens. Archived from the original on 19 October 2006. Retrieved 18 April 2023.
3. ^ "First Class Bogies" (PDF). Siemens. Archived from the original (PDF) on 22 July 2019.
4. Siemens Transportation Systems wins major contract in Australia Siemens 1 April 2000
5. Bayside trains franchise agreement part 8 Archived 30 August 2007 at the Wayback Machine Government of Victoria
6. Annual Report December 2000 Archived 14 October 2011 at the Wayback Machine National Express Group
7. ^ Siemens Rail Services (October 2009). "Submission in relation to "The factors leading to and causes of failures in the provision of Metropolitan and V/Line train services"" (PDF). www.parliament.vic.gov.au. Archived (PDF) from the original on 15 March 2011. Retrieved 26 February 2011.
8. "Media Release: New Train Hits the Tracks". Minister for Public Transport. 4 October 2005. Archived from the original on 31 August 2007.
9. Siemens Archived 29 August 2016 at the Wayback Machine Vicsig
10. Moynihan, Stephen (16 November 2006). "Rail crisis as train brakes fail". The Age. Archived from the original on 20 October 2012. Retrieved 31 January 2007.
11. Moynihan, Stephen (16 January 2007). "Further brake failures sideline a third of new trains". The Age. Archived from the original on 18 January 2007. Retrieved 31 January 2007.
12. Whinnett, Ellen; Mitchell, Geraldine (30 January 2007). "Anger as 37 services derailed". Herald Sun. Melbourne. Archived from the original on 7 October 2008.
13. ^ Moynihan, Stephen (1 February 2007). "Connex may halt fleet today". The Age. Archived from the original on 20 October 2012. Retrieved 31 January 2007.
14. ^ "Siemens brake testing". Wongm's Rail Gallery. railgallery.wongm.com. Archived from the original on 18 July 2011. Retrieved 26 February 2011.
15. Lucas, Clay (3 March 2009). "Brake failures stop city trains". The Age. Archived from the original on 3 March 2009. Retrieved 5 March 2009.
16. "773M-T-M power through on the West line while testing sanding equipment at Laverton". Vicsig – Photos. Vicsig. Retrieved 26 February 2011.
17. "Safety Investigations Rail Reports". Platform Overruns Siemens Nexas EMU Connex / Metro Trains Melbourne. Office of the Chief Investigator. Archived from the original on 21 March 2012. Retrieved 27 March 2012.
18. Train Franchise Agreement Volume 2 Archived 1 March 2014 at the Wayback Machine Public Transport Victoria
19. "The Problems: Why trains are late". The Age. 29 May 2005. Archived from the original on 1 February 2009.
20. "Dissatisfaction – all along the line". The Age. 30 May 2005. Archived from the original on 21 October 2012. Retrieved 19 June 2006.
21. "News". Connex Melbourne. 24 June 2008. Archived from the original on 7 October 2008.
22. "VICSIG". vicsig.net. Archived from the original on 1 September 2022. Retrieved 1 September 2022.
23. A look at the Upgraded Siemens Nexas Set, archived from the original on 1 September 2022, retrieved 1 September 2022
24. Straya Trains (27 June 2024). The Siemens Midlife Project. Retrieved 14 December 2024 – via YouTube.
25. "Metro Livery Program". Vicsig. Archived from the original on 29 August 2016. Retrieved 14 July 2010.
26. Straya Trains (27 June 2024). The Siemens Midlife Project. Retrieved 14 December 2024 – via YouTube.

External links

• Media related to Siemens (train) at Wikimedia Commons
• Siemens Mass Transit Reference List (pages 16/17)

• Electric multiple units of Victoria (state)
• Melbourne rail rollingstock
• Siemens multiple units
• 1500 V DC multiple units of Australia